Industrial type Automatic laser welding robot

Equipment overview

Driven by the increasing demand for efficient and high-quality welding processes in manufacturing, industrial laser welding robots have emerged as a core component in intelligent production lines. These robots integrate advanced laser technology with high-precision robotic arm systems, offering advantages such as high welding speed, superior weld quality, and a high degree of automation. They are suitable for a variety of metallic materials, including stainless steel, carbon steel, and aluminum alloys, and are widely used in industries such as automotive manufacturing, rail transportation, construction machinery, sheet metal processing, and new energy.

Key Features:

High-Precision Laser Welding:

Utilizes a high-energy density laser beam to achieve deep penetration welding, resulting in strong and aesthetically pleasing weld seams, minimal heat-affected zone, and extremely low product deformation.

Fully Automated Intelligent Operation:

Achieves multi-station and multi-trajectory automated welding through offline programming or teach pendant operation, significantly improving production efficiency and consistency.

High Flexibility and Wide Adaptability:

Welding paths and parameters can be flexibly adjusted according to different workpiece shapes and materials, adapting to complex structures and irregular component welding requirements.

Stable and Reliable, Reduces Labor Costs:

Long-term continuous operation with stable quality significantly reduces reliance on highly skilled welders, lowering labor and management costs.

Intelligent Monitoring and Remote Maintenance:

Equipped with an intelligent system for real-time monitoring of welding quality and equipment status, supporting remote diagnostics and maintenance, enhancing the level of intelligence in the production line.

System Composition:

The automated robotic laser welding system consists of an industrial robot, laser source, optical fiber, chiller, welding head, control system, electronic fence, dust removal system, and safety protection facilities.

Industrial Robots：

Employs a dedicated industrial robot for laser welding, with integrated laser welding processes and algorithms for underlying optimization of the laser welding process. Utilizing an advanced servo control system, it achieves high-precision motion. Its compact structure and high-rigidity, lightweight body enable rapid response and low-inertia movement.

Robots Parameters：

Fiber Laser Source: 

Continuous wave fiber lasers are high-power fiber lasers characterized by high electro-optical conversion efficiency, compact size, good beam quality, and maintenance-free operation. This system uses a small core diameter optical path of 25um-50um, resulting in a small spot size and strong penetration. From the perspective of power density, at the same power level, a finer core diameter leads to higher laser brightness and more concentrated energy.

Laser Parameters:

Laser welding head:

1. Features a unique integrated cooling structure and special airflow design, effectively protecting the nozzle and lenses.

2. The integrated body design includes multiple sets of protective lenses, ensuring a clean and sealed lens barrel to prevent dust contamination of the optical lenses.

3. The laser welding head offers a variety of welding spot options, selectable based on different materials and welding requirements.

4. The welding head's spot size is adjustable, allowing for flexible control over penetration depth and weld bead width.

5. Equipped with a robot-specific intelligent wire feeder, providing precise wire feeding for high-precision filler wire processes.

Intelligent Chiller:

In laser welding, the laser is the core component, and it generates a significant amount of heat during operation. The working condition and performance of the chiller directly affect the laser welding effect and stability. To maintain the laser's performance and lifespan, it is crucial to dissipate the heat it generates in a timely manner. Therefore, we utilize a dual-temperature, dual-control, high-capacity chiller for cooling, enabling precise temperature control. The chiller features two independent cooling water circuits: one high-temperature circuit for cooling the laser head and one low-temperature circuit for cooling the laser. With a temperature control accuracy of ±0.1℃, precise temperature control is achieved, ensuring the stability of the laser welding machine's beam output and processing quality, while also extending equipment life and reducing enterprise costs.

High-precision positioner (optional):

The laser welding positioner is an efficient auxiliary equipment used in conjunction with the laser welding system. Its main function is to optimize the welding angle and welding trajectory by accurately rotating, flipping or positioning the workpiece, thereby achieving high-quality and efficient automated welding operations.

The positioner can freely adjust the welding posture according to the structural characteristics of different workpieces. In conjunction with the robot laser welding gun, it greatly improves the welding accuracy and finished product consistency. It is an indispensable and important equipment for achieving full-position welding of complex workpieces.

Welding robot ground rail (optional):

The welding robot ground rail (also known as ground rail, robot slide) is a key expansion unit to improve the robot's operating range and flexibility. By installing a linear rail on the ground, the robot can move along the track with high precision, achieving continuous automated welding in multiple stations and multiple areas, greatly improving the flexibility and efficiency of the production line.

The ground rail system not only expands the robot's working radius, but can also be used with a variety of welding processes such as laser welding, arc welding, and spot welding. It is an indispensable and important equipment in the intelligent welding production of large workpieces and large components.

Standard Configuration:

Welding sample：

Laser Equipment After-Sales Service Terms

1. Installation and commissioning

a. Our technical staff assists customers in the installation and commissioning of equipment. After the goods arrive at the delivery site of the buyer, our engineers provide video technical guidance for the installation and commissioning of the equipment, and assist customers in completing the installation, commissioning, technical indicator testing, training, and delivery of the equipment.

b. Remote installation and commissioning must be completed within the period specified in the contract. All equipment provided in the contract is responsible for docking and completing installation and commissioning by our company. After the equipment is installed and commissioned, the customer shall conduct a self-inspection of the equipment and ensure that all technical indicators meet the technical requirements.

c. For customers who need on-site installation and training, the customer shall bear the transportation costs to and from the commissioning site, and the technical staff service fee is US$200 per day, calculated from the departure of the company to the return (i.e. on-site service time + round-trip transportation time).

2. Packaging and transportation

a. Standard export packaging, suitable for long-distance sea and air transportation, moisture-proof, rust-proof, and shock-proof.

b. Transportation mode: sea and air transportation, transportation responsibilities are determined by the terms of the contract.

c. Each package box is accompanied by a detailed packing list and quality certificate. The relevant instructions and all other documents and materials are attached to the package box.

d. The delivery location is the location specified by the customer.

3. Training

The company provides free technical training. After installation and commissioning, our company's technical personnel will provide technical training for your company's operators for no less than 2 days until the operators can use the equipment normally. The main training contents are as follows:

1) Basic knowledge and principles of lasers;

2) The structure, operation, maintenance and care of lasers;

3) Electrical principles, operation, programming and general fault diagnosis of CNC systems;

4) Laser welding process;

5) Equipment operation and daily maintenance;

6) Laser processing safety education.

4. After-sales service

1. After the equipment is accepted, the warranty period of the whole machine is one year. If there are any problems with the system during the warranty period, our company's technical engineers will provide telephone or video services at any time.

2. During the warranty period of the equipment, our company is responsible for providing free replacement parts and repair services for any damage or damage caused by the quality of the equipment itself. The transportation costs of the parts shall be borne by the customer, except for conventional consumables (such as optical lenses, protective lenses) and accidents caused by user's illegal operation.

3. Our company provides lifelong maintenance services for the products provided, and provides daily consultation and guidance on equipment at any time. Outside the warranty period, our company still provides customers with extensive and preferential technical support and spare parts supply.

4. Our company reserves high-quality operation and maintenance technicians who have been strictly trained by our company for customers for free for a long time, and is always ready to serve customers. Solve the troubles of customers looking for technicians.

5. After the equipment leaves the factory, our company regularly tracks and records the relevant information of the user's use of the equipment. After the equipment maintenance service is completed, our company will report the cause of the fault, remedial measures, completion of maintenance and restoration time and date to the demander.

6. Our company promises to inform the demander of software upgrades in a timely manner and provide software upgrade services free of charge.

7. Our company regularly arranges technicians to provide free technical return visits to users.