Industrial type Automatic laser cleaning robot

Equipment overview

Industrial robot laser cleaning machine is an advanced cleaning equipment that uses laser technology to efficiently and accurately clean various surfaces. It usually consists of an industrial robot and a laser cleaning head, which can directly irradiate and remove dirt, coatings or oxides through a laser beam without touching the surface. This technology can not only improve cleaning efficiency and reduce the use of chemical cleaning agents, but also achieve high-quality cleaning effects while maintaining the integrity of the surface of the object. Industrial robot laser cleaning machines are widely used in the fields of automobile manufacturing, aerospace, electronic equipment, etc., and have become an important cleaning tool in modern industrial production.

Key Features:

Efficient and accurate

Using laser beam for non-contact cleaning, it can accurately control the cleaning range and depth, with high efficiency and fast speed.

Environmentally friendly and pollution-free

No chemical cleaning agents are used, no wastewater or exhaust gas is discharged, and pollution to the environment is reduced.

High degree of automation

Combined with industrial robots, automated cleaning can be achieved, complex surfaces, multi-angles, and multi-path cleaning can be achieved, and operational flexibility is improved.

Safe and stable

The laser cleaning process can be remotely operated to avoid manual contact with dangerous environments and improve operational safety.

Strong equipment adaptability

It can be applied to the surface cleaning of various materials such as metals, molds, stones, buildings, spacecraft, and electronic components.

Low maintenance cost

No consumables, simple equipment maintenance, and reduced long-term use costs.

System Composition:

The industrial robot laser cleaning system consists of an industrial robot, laser, optical fiber, chiller, cleaning head, control system, electronic fence, dust removal system and safety protection facilities.

Industrial Robots：

Employs a dedicated industrial robot for laser cleaning, with integrated laser cleaning processes and algorithms for underlying optimization of the laser cleaning process. Utilizing an advanced servo control system, it achieves high-precision motion. Its compact structure and high-rigidity, lightweight body enable rapid response and low-inertia movement.

Robots Parameters：

Fiber Laser Source: 

Continuous wave fiber lasers are high-power fiber lasers characterized by high electro-optical conversion efficiency, compact size, good beam quality, and maintenance-free operation. This system uses a small core diameter optical path of 25um-50um, resulting in a small spot size and strong penetration. From the perspective of power density, at the same power level, a finer core diameter leads to higher laser brightness and more concentrated energy.

Laser Parameters:

Industrial galvanometer cleaning head:

High integration: The gun body integrates the galvanometer, scanning motor, optical lens and other components, with good overall sealing, exquisite appearance and light weight.

High cleaning efficiency: The galvanometer motor adopts a high-speed motor, with fast scanning speed and high cleaning efficiency.

High safety level: It has multi-level safety mechanisms such as laser protection and offline protection, and has functions such as password login, temperature protection, and motor abnormality alarm.

Large cleaning area: Dual-axis scanning, the maximum area can reach 500*500mm, high scanning density, and no cleaning texture.

Intelligent Chiller:

In the laser system, the laser is the core component of laser technology. It generates a lot of heat during operation. The working state and performance of the chiller are directly related to the effect and stability of the laser. In order to maintain the performance and life of the laser, it is very important to dissipate the heat generated by the laser in time. Therefore, we use a dual-temperature, dual-control, large-capacity chiller to dissipate the heat and achieve precise temperature control. The chiller has two independent refrigeration circulation water circuits, high-temperature cooling of the laser head, and low-temperature cooling of the laser. The temperature control accuracy can reach ±0.1℃, and precise temperature control can ensure the stability of the laser's light output and processing quality, and can extend the life of the equipment and reduce the company's costs.

Standard Configuration:

Cleaning sample：

Laser Equipment After-Sales Service Terms

1. Installation and commissioning

a. Our technical staff assists customers in the installation and commissioning of equipment. After the goods arrive at the delivery site of the buyer, our engineers provide video technical guidance for the installation and commissioning of the equipment, and assist customers in completing the installation, commissioning, technical indicator testing, training, and delivery of the equipment.

b. Remote installation and commissioning must be completed within the period specified in the contract. All equipment provided in the contract is responsible for docking and completing installation and commissioning by our company. After the equipment is installed and commissioned, the customer shall conduct a self-inspection of the equipment and ensure that all technical indicators meet the technical requirements.

c. For customers who need on-site installation and training, the customer shall bear the transportation costs to and from the commissioning site, and the technical staff service fee is US$200 per day, calculated from the departure of the company to the return (i.e. on-site service time + round-trip transportation time).

2. Packaging and transportation

a. Standard export packaging, suitable for long-distance sea and air transportation, moisture-proof, rust-proof, and shock-proof.

b. Transportation mode: sea and air transportation, transportation responsibilities are determined by the terms of the contract.

c. Each package box is accompanied by a detailed packing list and quality certificate. The relevant instructions and all other documents and materials are attached to the package box.

d. The delivery location is the location specified by the customer.

3. Training

The company provides free technical training. After installation and commissioning, our company's technical personnel will provide technical training for your company's operators for no less than 2 days until the operators can use the equipment normally. The main training contents are as follows:

1) Basic knowledge and principles of lasers;

2) The structure, operation, maintenance and care of lasers;

3) Electrical principles, operation, programming and general fault diagnosis of CNC systems;

4) Laser cleaning process;

5) Equipment operation and daily maintenance;

6) Laser processing safety education.

4. After-sales service

1. After the equipment is accepted, the warranty period of the whole machine is one year. If there are any problems with the system during the warranty period, our company's technical engineers will provide telephone or video services at any time.

2. During the warranty period of the equipment, our company is responsible for providing free replacement parts and repair services for any damage or damage caused by the quality of the equipment itself. The transportation costs of the parts shall be borne by the customer, except for conventional consumables (such as optical lenses, protective lenses) and accidents caused by user's illegal operation.

3. Our company provides lifelong maintenance services for the products provided, and provides daily consultation and guidance on equipment at any time. Outside the warranty period, our company still provides customers with extensive and preferential technical support and spare parts supply.

4. Our company reserves high-quality operation and maintenance technicians who have been strictly trained by our company for customers for free for a long time, and is always ready to serve customers. Solve the troubles of customers looking for technicians.

5. After the equipment leaves the factory, our company regularly tracks and records the relevant information of the user's use of the equipment. After the equipment maintenance service is completed, our company will report the cause of the fault, remedial measures, completion of maintenance and restoration time and date to the demander.

6. Our company promises to inform the demander of software upgrades in a timely manner and provide software upgrade services free of charge.

7. Our company regularly arranges technicians to provide free technical return visits to users.