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Handheld fiber laser welding machine for Carbon steel

Along with the development of fiber laser source, hand-held laser welding machine was widely
used and changed the industrial welding market by making it much simpler for different angle and welding processing like stitch welding, tailor welding and seam welding.
It could completely replace the applications of traditional arc welder and electric welder technology in thin stainless steel, iron sheet, aluminum plate and other metal sheet.
Availability:
Quantity:
  • MS-1000/1500/2000/3000HLW

  • HEAVTH

Equipment overview

The HEAVTH handheld laser welding machine is designed for precision and efficiency in welding applications. It combines advanced laser technology with ergonomic design, making it versatile for various welding tasks.

图片 1 

Product features:

Precision Laser Technology:

Utilizes high-powered laser beams for accurate welding with minimal heat distortion.

Handheld Design:

Ergonomic and easy to use, allowing for precise control and maneuverability during welding operations.

Versatile Applications:

Suitable for welding various materials including metals and alloys commonly used in industrial and manufacturing processes.

User-Friendly Interface:

Intuitive controls and interface for setting parameters and monitoring welding processes.

Portability:

Lightweight and compact, facilitating mobility and flexibility in different work environments.

Safety Features:

Incorporates safety measures to protect operators and ensure safe handling during operations.

 

Laser source:

Continuous wave fiber lasers are high-power fiber lasers characterized by high electro-optical conversion efficiency, compact size, good beam quality, and maintenance-free operation. This system uses a small core diameter optical path of 25um-50um, resulting in a small spot size and strong penetration. From the perspective of power density, at the same power level, a finer core diameter leads to higher laser brightness and more concentrated energy.

图片 2 

Laser welding head:

1. Features a unique integrated cooling structure and special airflow design, effectively protecting the nozzle and lenses.

2. The welding head's spot size is adjustable, allowing for flexible control over penetration depth and weld bead width.

3. Built-in multi-point temperature measurement, real-time monitoring of welding gun temperature

4. Overall aluminum alloy material, dust-proof, wear-resistant, and anti-interference

5. Quick-release design of the lens for easy inspection and replacement

6. Equipped with a intelligent wire feeder, providing precise wire feeding for high-precision filler wire processes.

图片 3 

图片 4 

Handheld Laser welding head

Intelligent wire feeder

Control system:

The laser welding control system is developed with industrial-grade DSP chip, full-screen touch, and multiple internal parameters are adjustable. The input and output ports are isolated and the anti-interference performance is excellent.

图片 6 

图片 5 

Multilingual touch screen

Industrial Control Systems

 

Intelligent Chiller:

In laser welding, the laser is the core component, and it generates a significant amount of heat during operation. The working condition and performance of the chiller directly affect the laser welding effect and stability. To maintain the laser's performance and lifespan, it is crucial to dissipate the heat it generates in a timely manner. Therefore, we utilize a dual-temperature, dual-control, high-capacity chiller for cooling, enabling precise temperature control. The chiller features two independent cooling water circuits: one high-temperature circuit for cooling the laser head and one low-temperature circuit for cooling the laser. With a temperature control accuracy of ±0.1, precise temperature control is achieved, ensuring the stability of the laser welding machine's beam output and processing quality, while also extending equipment life and reducing enterprise costs.

图片 12 

 

Standard configuration:

No.

Name

Description

Quantity


1

Fiber laser source

Raycus / Max

1 set

图片 8 

2

Laser welding system

Sup23

1 set

图片 9 

3

Laser welding head

Sup23T

1 set

图片 10 

4

Intelligent wire feeder

Wire feeder with touch screen

1 set

图片 11 

5

Water chiller

Hanli

1 set

图片 12 

6

Dual wire feeder

(Optional)

Increase the filler wire and weld width

1 sets

图片 13 

 

Technical parameter:

Model

MS-1000 HLW

MS-1500 HLW

MS-2000 HLW

MS-3000 HLW

Laser Source

1000W

1500W

2000W

3000W

Laser length

1080nm

1080nm

1080nm

1080nm

Cable length

10m

10m

10m

15m

Fiber core diameter

25um

25um

25um

50um

Shielding Gas

Argon, Nitrogen, Air

Argon, Nitrogen, Air

Argon, Nitrogen, Air

Argon, Nitrogen, Air

Maximum Thickness

3.5mm

5mm

6.5mm

9mm

Input Power

6KW

7KW

9.5KW

12KW

Water Chiller

16L 3000W

16L 3000W

19L 4000W

21L 5000W

Mains Supply

AC220V 1PH

AC220V 1PH

AC220V 1PH

AC380V 3PH

 

Welding samples:

图片 14 

Packing list:

图片 15 

Laser Equipment After-Sales Service Terms

1. Installation and commissioning

a. Our technical staff assists customers in the installation and commissioning of equipment. After the goods arrive at the delivery site of the buyer, our engineers provide video technical guidance for the installation and commissioning of the equipment, and assist customers in completing the installation, commissioning, technical indicator testing, training, and delivery of the equipment.

b. Remote installation and commissioning must be completed within the period specified in the contract. All equipment provided in the contract is responsible for docking and completing installation and commissioning by our company. After the equipment is installed and commissioned, the customer shall conduct a self-inspection of the equipment and ensure that all technical indicators meet the technical requirements.

c. For customers who need on-site installation and training, the customer shall bear the transportation costs to and from the commissioning site, and the technical staff service fee is US$200 per day, calculated from the departure of the company to the return (i.e. on-site service time + round-trip transportation time).

2. Packaging and transportation

a. Standard export packaging, suitable for long-distance sea and air transportation, moisture-proof, rust-proof, and shock-proof.

b. Transportation mode: sea and air transportation, transportation responsibilities are determined by the terms of the contract.

c. Each package box is accompanied by a detailed packing list and quality certificate. The relevant instructions and all other documents and materials are attached to the package box.

d. The delivery location is the location specified by the customer.

3. Training

The company provides free technical training. After installation and commissioning, our company's technical personnel will provide technical training for your company's operators for no less than 2 days until the operators can use the equipment normally. The main training contents are as follows:

1) Basic knowledge and principles of lasers;

2) The structure, operation, maintenance and care of lasers;

3) Electrical principles, operation, programming and general fault diagnosis of CNC systems;

4) Laser welding process;

5) Equipment operation and daily maintenance;

6) Laser processing safety education.

4. After-sales service

1. After the equipment is accepted, the warranty period of the whole machine is one year. If there are any problems with the system during the warranty period, our company's technical engineers will provide telephone or video services at any time.

2. During the warranty period of the equipment, our company is responsible for providing free replacement parts and repair services for any damage or damage caused by the quality of the equipment itself. The transportation costs of the parts shall be borne by the customer, except for conventional consumables (such as optical lenses, protective lenses) and accidents caused by user's illegal operation.

3. Our company provides lifelong maintenance services for the products provided, and provides daily consultation and guidance on equipment at any time. Outside the warranty period, our company still provides customers with extensive and preferential technical support and spare parts supply.

4. Our company reserves high-quality operation and maintenance technicians who have been strictly trained by our company for customers for free for a long time, and is always ready to serve customers. Solve the troubles of customers looking for technicians.

5. After the equipment leaves the factory, our company regularly tracks and records the relevant information of the user's use of the equipment. After the equipment maintenance service is completed, our company will report the cause of the fault, remedial measures, completion of maintenance and restoration time and date to the demander.

6. Our company promises to inform the demander of software upgrades in a timely manner and provide software upgrade services free of charge.

7. Our company regularly arranges technicians to provide free technical return visits to users.


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